Russian Oil & Gas Equipment and Services

Gidromashservis, CJSC


General information about the company
1.
Legal company name:
Gidromashservis, Closed Joint Stock Company
2.
Abbreviated company name:
Gidromashservis, CJSC
3.
Postal address:
6A, 3rd Pryadilnaya Street, Moscow 105037
4.
Legal address:
1 bld. 1, Svobody Street, Moscow 125362
5.
Phone number:
+7 (495) 730-02-12, 730-02-18
6.
Fax number:
+7 (495) 730-02-36
7.
E-mail:
8.
Web site:
http://www.hms.ru
9.
Total number of employees:
8200
10.
Date of foundation:
1993

11.
Company history and overview of business

CJSC “Gidromashservis” is a unified trade company of Investment and Industrial Group “ “Hydraulic Machines and Systems”.
“Hydraulic Machines and Systems” traditionally specializes in supplies of pumps and power equipment to large manufacturing enterprises and holding companies whose needs often go beyond the range of products offered by other companies of the Group (electric motors, compressors, valves and fittings, etc.).
“Hydraulic Machines and Systems” is a dynamic and rapidly developing machinebuilding holding company with Russia and CIS’ strongest capabilities in designing and manufacturing of pumps and oilfield equipment, power units and sophisticated hydraulic systems for energy industry, pipeline transportation, water management, housing and utilities.
The Group commenced its operation in 1993 when the pump equipment supplier, CJSC “Gidromashservis” was set up. In the nineties, the company succeeded in establishing an efficient system of pumps supply from Moldova, Ukraine and Byelorussia, working as a single source of all types of pumping and power equipment and aftersale service.
By the late nineties, when the competition between Russian and CIS pump equipment manufacturers was escalating and foreign companies began expanding their operation in the local market, the company decided to set up a machinebuilding holding company on the basis of Russian and CIS enterprises manufacturing pumping equipment. Establishment of the holding company allowed to consolidate expertise of various design schools, facilitate investments in core businesses and create a sales network.
Finally, the company consolidated a number of assets that form the basis of the Group and operate under the supervision of the Management Company “Hydraulic Machines and Systems”. The Group currently includes the following companies:
CJSC “Gidromashservis”, Moscow (founded in 1993)
JSC ”Livgidromash”, Livny, Orel region (joined in 2004)
JSC “Livnynasos”, Livny, Oren region (joined in 2005)
JSC “Nasosenergomash”, Sumy, Ukraine (joined in 2004)
JSC “Neftemash”, Tyumen (joined in 2004)
JSC “Bavlensky Plant “Elektrodvigatel”, Bavleny, Vladimir region (joined in 2004)
CJSC “Nizhnevartovskremservis”, service company, Nizhnevartovsk (joined in 2006)
JSC “Tomskgazstroy”, Tomsk (joined in 2007)
Plants that comprise the Group manufacture a wide range of the most sophisticated equipment.
CJSC “GIDROMASHSERVIS” deals with Russian and CIS sales of the Group’s products, as well as products of its partners such as JSC “SMNPO im. M.V. Frunze”, JSC “Bobruysky Machinebuilding Plant”, JSC “Dimitrovgradkhimmash”, JSC “ENA”, JSC “Vogogradneftemash”, JSC “NPO ELSIB”, JSC “PRIVOD”, JSC “Safonovsky EZ”, JSC “ELDIN”, JSC “PEMZ”, JSC “VEMZ”, JSC “ZVI”, JV CJSC “HEMZ-IPEC”, JSC “Elektromash”.
The core businesses of the Group are the following:
. manufacturing of extensive range of industry and household pumps;
. manufacturing of oil and gas equipment for oilfield facilities;
. oilfield construction engineering.
The consolidation of assets allows the Group to operate in all main sectors of the pumping equipment market, and its strategy and synergy effect enable to expand the Group’s share of each segment.
In 1999, CJSC “Gidromashservis” was officially accredited by the UN as industry equipment supplier for the UN programs. The equipment was supplied, in particular, to Iraq under the UN program “Oil for Food”.

12.
Production equipment and facilities. Grounds for possession: ownership, leasehold, etc.

JSC “Livgidromash”
Location – Livny, Orel region.
Total floor space – 34,5 hectares.
Personnel headcount – over 2400.

JSC “Sumsky Plant “Nasosenergomash”
Location – Sumy, Ukraine
Total floor space – 21,8 hectares.
Personnel headcount – 1950.

JSC “Livnynasos”
Location – Livny, Orel region.
Total floor space – 10,3 hectares.
Production floor space - 12070 square meters
Personnel headcount– 483.

JSC “Bavlensky Plant “Elektrodvigatel”
Location – Bavleny, Vladimir region.
Total floor space – 14,7 hectares.
Production floor space - 149773 square meters
Personnel headcount – 853.
The company manufactures more than 30 standard sizes of generators, 70 models of electric motors, more than 40 standard sizes of pumping units.

JSC “Neftemash”
Location – Tyumen
Total floor space – 39 862 square meters
Production floor space - 12 613 square meters
Production personnel – 664, managerial personnel - 278.
The company’s location allows it to have access to both railway and river transport.
The product range is renewed to fit the needs of oil companies (the company has its own design division that employs 67 skilled engineers, with more than one third involved in advanced development.

CJSC “Nizhnevartovskremservis”
Location – Tyumen region, Nizhnevartovsk
Total floor space – 14,09 hectares
Production personnel – 485, managerial personnel – 184.
Key customers of CJSC “Nizhnevartovskremservis” are oil and gas producing companies of TNK-BP – one of Russia’s oil majors and one of top ten oil companies in the world in terms of oil production.

JSC “Tomskgazstroy”
Location – Tomsk
Production personnel – 374, managerial personnel – 122.
In recent years, the company renovated and commissioned pipeline facilities of more than 900 km for JSC “Gazprom”, NK “YUKOS”, NK “Bashneft”, AK “Transneft”, etc.

13.
Branches and representations

Branch of CJSC “GIDROMASHSERVIS” in Bavleny (Vladimir region)
Branch of CJSC “GIDROMASHSERVIS” in Livny (Orel region)
Trading House “Sumskie Nasosy” (Sumy, Ukraine).

14.
Certified quality and HSE management systems (certification date and certification body)

JSC “Sumskoy Plant “Nasosenergomash”
JSC “Sumskoy Plant “Nasosenergomash” has in place ISO 9001 quality management system accredited by the International bureau “VERITAS”. The company’s testing division has the right to perform certification tests of nuclear power station pumping equipment via the certification system of Ukraine and Russia.
Pumping units manufactured by JSC “Sumskoy Plant “Nasosenergomash” are installed in all trunk oil pipelines in CIS. The equipment complies with RF standards and is certified by NASTHAL Center of RF Standardization, Metrology and Certification Committee (Gosstandard). The company has a permit to use all pumping units provided by the Federal Committee for Mining and Industrial Supervision.

JSC “Livgidromash”
Since 2001, the company has a certified quality management system that complies with ISO 9000 standards.
The quality system of JSC “Livgidromash” was certified via “Military Register” system, and has certificate of conformity to GOST R ISO 9001:96 issued on 1 March 2002.
In 2002-2003, the company switched to the new version MS ISO 9001:2000, and in May 2003 the quality management system was recertified to ISO 9001:2000, GOST R 9001:2001 and SRPP VT.
Early in 2005 the company started working on the integrated management system. The goal was to integrate new systems – environmental management system, social responsibility system and health and safety system - into the existing quality management system. The final phase of the work included the ISO 9001, ISO 14001, SA 8000 and GOST RV 15.002 certification audit that was held on 7-9 June 2006 and resulted in the issue of the required conformity certificates.
As the Association of Certification “Russian Register” is a member of International Qualification Network IQNet (international certification network comprising quality management certification systems of 32 countries of the world), the ISO 9001:2000 conformity certificate received by JSC “Livgidromash” is internationally recognized.
There are ongoing efforts to improve the quality management system that was declared conforming to the international standards MS ISO 9001:2000 and GOST RV after the inspection audit of 5-7 June 2007.

JSC “NEFTEMASH”
The JSC “NEFTEMASH” quality management system for packaged oilfield drilling, exploration and power equipment was certified to ISÎ 9001-2001 standard and declared complying with international standards by the RF Standardization, Metrology and Certification Committee.
The company is now planning to become a Transneft supplier. For this purpose, JSC “Neftemash” held a qualification audit in 2006 and received Second level certificate ¹ 2195/2 via Transsert facultative certification system.

JSC “Bavlensky Plant “Elektrodvigatel”
In April 2004, the company introduced ISO 9001-2001 quality management system. Registration number of the certificate is ÐÎÑÑ RU.ÈÑ51.Ê00007

JSC “Livnynasos”
In 1995, the company received the Leader of Russian Economy status. For high production growth rate, JSC “Livnynasos” earned 1996 Golden Palm Award, and in 1997 - Big Golden Plate Award for superior quality of its products. In 2000 the plant was the prize winner in All-Russia Program “Top 100 Products of Russia”. JSC “Livnynasos” is a member of the Russian Association of Pump Manufacturers.

CJSC “Nizhnevartovskremservis”
CJSC “Nizhnevartovskremservis” was set up in March 1998 on the basis of JSC “Nizhnevartovskneftegaz” (drilling equipment repair center).
The plant has all required licenses to perform safety inspections, to repair measuring equipment and to build structures and facilities of criticality rating I and II, and certificates of compliance for the manufactured oilfield equipment.

15.
Licenses to engage in licensable business activities. License name, license number, validity period and licensing authority

License for safety inspections ¹ÄÝ-00-007060 (ÄÊ) from 07.02.2007, issued by Federal Service for Environmental, Technological and Nuclear Supervision;
License for repair of measuring equipment ¹ 001127-Ð, valid from 27.02.2007 to 27.02.2007, issued by RF State Committee of Standardization and Metrology.
Accreditation certificate for calibrating operations, valid till 15.12.2010, issued by Tyumen Center of Standardization, Metrology and Certification.

16.
Equipment and facilities the company can offer for rent and JV establishment to its partners including overseas ones. Benefits of doing business with the company

Competitive strengths of the companies of “Hydraulic Machines and Systems” include the following:

JSC “Livgidromash”
JSC “Livgidromash” is one of Russian and CIS designers, manufacturers and suppliers of pumping equipment for various perposes: transmission of oil and products, water and condensed vapor, multiphase and explosive liquids, alkali and acid fluids, formation fluids, etc.. “Livgidromash” manufactures more than 500 types of pumps and regularly expands the range of equipment. Additionally, “Livgidromash” is Russia’s leading manufacturer of single-, two- and three-screw pumps that are widely used in oil production and shipbuilding. International customers account for 20% of the company’s sales as they appreciate the superior quality and reliability of the Livgidromash products that are priced cheaper than similar products offered by overseas competitors. The regular international customers include India, Iran, Iraq, China, Pakistan, Egypt, one-time orders are received from Germany, Sweden, Spain, Italy, and Portugal.
The production infrastructure of JSC “Livgidromash”, blank production facilities and extended range of tools and equipment provide for a complete operation cycle, with reduced designing and manufacturing time. The process equipment allows to manufacture both serial pumps and prototypes.
JSC “Livgidromash” manufactures the following equipment :
- sophisticated screw pumps and compressors (using "HOLROYD" and "HECKERT" machine tools);
- press mold, pattern equipment of complex configuration (using MV70E"MITSUBIHI" machine tool);
- face seals (PD 2S-905 machine tool).
JSC “Livgidromash” accepts orders for shaped iron castings (SCh 20 GOST 1412-85 material):
Small and medium size castings – up to 100 kgs.
Medium size castings - 100-200 kgs.
Heavy castings  up to 1000 kgs.
Main production facilities have the following, pcs.:
Screw cutting lathes - 168
Turret laths - 48
Multispindle automatic and semiautomatic turning lathes - 45
NC turning lathes - 11
Vertical turning and boring lathes - 14
Milling machine tools - 73
Drilling machines and thread-cutting lathes - 91
Grinding machines - 36
Horizontal boring mills - 17
Jig-boring machine - 6
Gear making machine - 22
Special machine tools:
à) modular type machines - 23
á) helical milling devices - 11
Other: 77
Besides, JSC “Livgidromash” runs the following processes:
1. Thermal processes - hardening, annealing, cementing, gas nitriding, salt-bath hardening, single-shot hardening
Equipment: batch furnaces, shaft furnaces.
2. Manufacturing of molded, pressed, armored parts manufactured on vulcanizing press and autoclave.
3. Manufacturing of plastic parts: pressed, molded and armored parts.
Equipment: automatic molding machines, plastics extrusion machines.
4. Aluminum oxide plasma spraying on 15V-B machines

JSC “LIVNYNASOS”
JSC “Livnensky Plant of Submersible Pumps” (“Livnynasos”) is a successor in interest of JSC “Electron” established in 1992 on the basis of computer graphics plant. In mid-2005 the plant started manufacturing 126 standard sizes of ECV 4; 5; 6; 8; 10; 12 pumps for milk, wine, spirits; gas stations petrol. The pumps are certified by RF Committee for Standardization, Metrology and Certification. By August 1, 2005, the plant had manufactured more than 360 thousand various pumping equipment.
In 1995, the company received the Leader of Russian Economy status. For high production growth rate, JSC “Livnynasos” earned 1996 Golden Palm Award, and in 1997 - Big Golden Plate Award for superior quality of its products. In 2000 the plant was the prize winner in All-Russia Program “Top 100 Products of Russia”. JSC “Livnynasos” is a member of the Russian Association of Pump Manufacturers.
JSC “Livnynasos” products are supplied to all regions of Russia and abroad.
For achievements in production organization, sustainable growth, creation of jobs, on December 19, 2003 the company received a certificate for giving the name of “Livnynasos” to a star in Virgo constellation.
JSC “Livnynasos” is the only Russian plant manufacturing the wide range of ECV-series pumps with stainless steel impellers and housings. The company’s principle is to manufacture pumps with long service line and premium quality.
JSC “Bavlensky Plant “Elektrodvigatel”, Bavleny, Vladimir region
Founded in 1940, JSC “Bavlensky Plant “Elektrodvigatel” specializes on manufacturing of generators, electric motors, household and industry water supply pumps, in particular, pumping units of ECV type for urban, industrial and agricultural water supply, irrigation and lowering of water level. Additionally, the plant manufactures “Malysh” vibration pumps. The range of products includes more than 30 standard sizes of generators, 70 models of electric motors and more than 40 standard sizes of pumping units ECV.

JSC “NEFTEMASH”, Tyumen
Founded in 1965, JSC “Neftemash” is the largest oil and gas equipment manufacturer in West Siberia.
JSC “Neftemash” manufactures more than 50 types of packaged equipment, including cluster pumping stations and formation pressure maintenance equipment, automated group metering stations to measure well flow rate, hydraulic control stations for submersible pumps, oil pumping stations, associated gas treatment equipment, water treatment equipment, control rooms, etc. .
The company’s products are used in all producing oil fields of Tyumen region and other Russian regions. The sales geography covers Tyumen, Tomsk, Orenburg, Perm, Arkhangelsk regions, Komi Republic, Sakha (Yakutia), Krasnoyarsk Territory, Kazakhstan. The company’s regular customers include the Russian oil producing companies Rosneft, Lukoil, Surgutneftegaz, TNK-BP, Gazpromneft, etc.
JSC “Neftemash” operates efficient and advanced equipment, such as NC machine tools, industrial robots, pipe bending plants, metal cutting machines, etc. The company has its own railways and runs state of the art lab equipment and instrumentation. All products undergo comprehensive factory tests. There is an automated design and process management system.
JSC “Neftemash” offers more than 90 types of packaged equipment, each product is tailored to fit individual needs of customers.

CJSC “Nizhnevartovskremservis”
Founded in March 1998 on the basis of JSC “Nizhnevartovskneftegaz” (drilling equipment repair center), CJSC “Nizhnevartovskremservis” specializes on:

• service maintenance of beam pumping units;
• oilfield equipment (compressors) service; repair, installation and dismantling of control instrumentation, centrifugal pumps, service maintenance of boilers and underground structures
• overhaul of oilfield and drilling equipment (overhaul of equipment and tools for well workover, compressors, equipment for artificial lift and gas lift production, tanks and oil gathering and treatment equipment, including automated group measure unit “Sputnik”, repair of check and control valves)
• oilfield equipment diagnostics (control of materials and parts through non-destructive method of ultrasonic analysis and X-ray study; technical diagnostics of pumping and compressor equipment, safety review of pumping and compressor equipment and technical devices);
• manufacturing of oilfield and customized equipment:
- manufacturing, overhaul and inspection of pressure tanks
- manufacturing automated group measure units “Sputnik”
- manufacturing of drilling equipment
- manufacturing and reconditioning of spare parts and tools
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The plant operates state of the art equipment, including NC machine tools, testing equipment, gantry cranes, lab equipment and instrumentation. All products undergo comprehensive factory tests .
The plant holds all required licenses to perform safety reviews, repair of measuring equipment, construction of buildings and facilities of criticality rating I and II; as well as certificates of compliance for oilfield equipment.
The company provides service maintenance in the territory of Khanty-Mansi Autonomous District and in the places of the customers’ equipment operation. The company’s branches are located at two gathering stations and two buster pump stations of Samotlor oilfield 70 km away from Nizhnevartovsk.

JSC “Tomskgazstroy”, Tomsk
Founded in 1968, JSC “Tomskgazstroy” specializes in construction of trunk and field gas and oil pipelines. The company has an extensive experience in construction of well site faciligies, transport infrastructure and civil engineering.
Each technological operation in the pipeline construction process uses special-purpose equipment, and quality control is performed at each construction stage. The company employs highly qualified engineers and workers who operate all kinds of machines and equipment for construction of facilities in all geographic areas and climatic conditions. The company runs its own quality control laboratory equipped with the most advanced instrumentation and employing skilled specialists, which enables to perform non-destructive control of quality of welded joints and insulation. State of the art equipment and transport (including river fleet) allow the company to perform the full range of operations for construction and reconditioning of gas and oil pipelines, including construction of roads and access roads, helicopter pads, buildings and facilities with all communication lines .
In recent years, the company has constructed, reconditioned and commissioned more than 900 km pipeline transportation facilities for such customers as JSC “Gazprom” NK “Yukos”, NK “Bashneft”, AK “Transneft”, etc.

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Phone: +7 (495) 514-44-68, 514-58-56