TEK NPP, LLC
Operation as oil and gas industry supplier
Operation as oil and gas industry supplier
1. 1. Date of commencement of operation as a supplier of the oil and gas industry
In 1993-1995, the company developed the automated control system for polypropylene granulation and unloading under a contract with LLC “Tomskneftekhim” (Polypropylene division).
In 1998, the company developed the automated control system for methanol loading into tank cars under a contract with LLC “Tomskneftekhim” (Plant “Methanol”); packaged system for energy metering, material and product management (Polypropylene division of LLC “Tomskneftekhim”).
In 2000-2001, the company launched batch production of electronic control assemblies PBE-7M for AK “Transneft”; batch production of electric drives (Tomskneft, TNK-BP); packaged automatic equipment: Electric motor control and protection block BUZ-03, low-voltage switchgears (AK “Transneft”, OJSC “Yuganskneftegaz”, etc.); gas alarm devices GSM-03 (Gazprom, TNK-BP, Yuganskneftegaz, etc.); development of automated control system for gas filling stations; development and supply of automated control systems (PS and GP Plant, LLC “Tomskneftekhim”; automated control systems and emergency shutdown systems (plant “Benzol”, LLC “Tomskneftekhim”).
2. 2. Main types of products (services) for the oil and gas industry
| Type of product (service) |
Sales volume, rubles |
| 2005 |
2006 |
2007 |
2008 (forecast) |
| Electrical drives and control blocks, packaged automatic equipment, control and management devices |
224 343 000 | 199 844 000 | 369 956 000 | 462 045 000 |
| Research work, automated control systems, packaged deliveries |
132 215 000 | 348 143 000 | 526 823 000 | 688 844 000 |
3. 3. The most competitive products (services) and benefits they offer
- Intelligent explosion proof electrical drives of RemTEK series (for shutoff and control valves);
- Electric motor control and protection assemblies BUZ-03, BUZ-05.
The blocks can be integrated into low voltage packaged devices.
The main competitive advantages of the company’s products are as follows:
- Ambient temperature range of -60°Ñ through +50°Ñ
- Sealing protection IP 67
- Safe operation under overvoltage of + 47% or - 50%
- Safe operation under voltage depression during 3 seconds
- Electric motor protection against short circuit, overload, phase failure
- Insulation control
- Remote control and adjustment through communication interfaces
- Integration into telecontrol systems through discrete signals 24V or 220V; current inputs / outputs 4-20 mA, communication interfaces CAN and RS-485 ModBus RTU
- Black box for control commands and events recording. Valve diagnostics.
- Aftersale service package: startup and commissioning, warranty and postwarranty service.
- personnel training programs including theory (exams) and practice (adjustment, calibration, diagnostics).
- System for measuring quantity and quality of oil, oil products, natural gas and other liquid and gaseous products for oil metering stations (SOI IVK “Micto TEK”). SOI IVK “Micto TEK” offers the following benefits:
- Metering of crude and stock tank oil, natural gas and produced water;
- Control of metrological performance and verification of volume flow rate and mass flow rate meters by a reference meter, calibration unit and compact prover;
- Configurable software system that enables the customer’s personnel to change metering configuration;
- Control of gas pollution, flow rate/pressure, electric drives,
calibration unit modes, pumps, sampling devices, ventilation system, lighting, etc.
- Uninterrupted power supply system in the switchboard and operator’s workstation that allows 2-hour operation without power supply;
- Built-in spakproof barriers;
- Field equipment can be plugged in without secondary equipment;
- Hot standby operation of computers, display facilities and operator’s workstations.
- Gas alarm devices (GSM-03, GSM-05) are intended for continuous thermochemical control of lower explosive limit content of combustible gases, flammable liquid vapors and their mixtures in explosion hazardous areas of buildings of all classes, outdoor units and open air space.
Main competitive advantages of gas alarm devices GSM:
- Gas pollution control (1-20 points);
- Light warning of maximum concentration of components from 0 to 50 % lower flammability level;
- Formation of two alarm thresholds, programmable Threshold 1, Threshold 2;
- Sensor power off at maximum gas concentration to avoid breakage.
- Indication of the current value of gas content on the gas alarm front panel;
- Gas alarm adjustment, calibration, verification with the help of built-in keyboard;
- Phoenix body;
- RS-232/485, USB and Ethernet interfaces;
- Calibration of one block without stopping operation of other blocks;
- Batching machines for loose materials and liquids, systems for batching by weight and weight measuring, weight controllers. Control and management systems.
- Equipment for automated control systems: communication controllers, interface converters.
4. Permits for use of the products. Certificate number, date of issue and certificate issuing authority
Certificate of compliance for electric drive RemTEK for shutoff and control pipeline valves ¹ ROSS RU. MG02. V01131. Certification body: registration ¹ ROSS RU.0001.11MG02 “Certification Center VOSTNII” (OS VRE VostNII). Validity period: 10.12.2007 - 09.12.2010.
Permit for use of explosion-proof variable speed electric drives RemTEK-01,02,03,04 ¹ RRS 00-14887. Certification body: Federal Service for Technical Supervision. Validity period: 11.01.2005 - 11.01.2008
Certificate of type for gas alarm device GSM RU.C.31.113.A ¹ 24179. Certification body: Federal Agency for Technical Regulation and Metrology. Validity period: 28.06.2006 - 01.07.2011.
Certificate of type for gas alarm device GSM ¹ 3557. Certification body: Committee for Technical Regulation and metrology of the Ministry of Industry and Trade of Kazakhstan Republic. Validity period: 19.07.2007 - 01.07.2011.
Certificate of compliance for gas alarm device GSM with sensor block bearing explosion-proof marking 1ExdIICT4 ¹ ROSS RU. MG02. V00829. Certification body registration number ¹ RUSS RU.0001.11MG02 “Certification Center VOSTNII” (OS VRE VostNII). Validity period: 04.04.2006 - 03.04.2009.
Permit for use of gas alarm device GSM with sensor block marked as 1ExdIICT4, remote control device PDU and PDU-01 with explosion-proof marking 1ExibIIBT4 and 1ExibIIBT4 X ¹ RRS 00-20424. The permit is issued by the Federal Service for Environmental, Technological and Atomic Supervision. Permit validity period: 21.04.2006 - 21.04.2009.
Certificate of compliance for low-voltage switchgear NKU ¹ ROSS RU. AYu66. V09418. Certification body registration number ¹ ROSS RU.0001.10AYu66 LLC “Tomsk Center of Certification and Management” (Organization for product and services certification). Validity period: 19.12.2005 - 18.12.2008.
Permit for use of electronic control and protection block of the electrical drive of trunk pipeline valves BUZ-03. Certification body: the Federal Service for Environmental, Technological and Atomic Supervision, Validity period: 20.04.2007 - 20.04.2010.
Certificate of compliance for the measuring and computing center “MicroTEK” with explosion protection marking [Exia]IIC ¹ ROSS RU.MG02.V00827. Certification body ¹ ROSS RU.0001.11MG02 “Certification Center VOSTNII” (OS VRE VostNII). Validity period: 04.04.2006 - 03.04.2009.
Permit for use of transducers “Block S7”, “Block S9” and the measuring and computing center “MicroTEK” with explosion protection marking [Exia]IIC ¹ RRS 00-20425. The permit is issued by the Federal Service for Environmental, Technological and Atomic Supervision, Validity period: 21.04.2006 - 21.04.2009.
Certificate of type of measuring devices for the measuring and computing center “MicroTEK” RU.C.34.006.A ¹ 24656. Certification body: the Federal Agency for Technical Regulation and Metrology. Validity period: 04.08.2006 - 01.09.2011.
Certificate of type of measuring devices for the measuring and computing centers “MicroTEK” ¹ 3558. Certification body: the Federal Agency for Technical Regulation and Metrology of the Ministry of Industry and Trade of Kazakhstan Republic. Validity period: 19.04.2007 - 01.09.2011.
5. Major oil and gas industry contracts received over the past five years. Equipment supplied under the contracts and customer names
Integrated solutions and projects for OJSC “SIBUR”:
- LLC “Tomskneftekhim” (Plant “Polypropylene”, Plant “Methanol”, Plant “PS and GP”, Plant “Benzol”, Plant “Ethylene”, Plant “FiKS”, “PEVD” production unit, Monomer production division) – design, manufacturing and supply of equipment, installation supervision, startup and commissioning.
- LLC “Tobolsk-Neftekhim” (Butadiene Division, Polypropylene Division) – equipment manufacturing, supply and installation supervision.
- OSJC “AZOT” (“Caprolactam” Division) – equipment manufacturing, supply and installation supervision.
- CJSC “Polymercompound” - design, manufacturing and supply of polypropylene batching systems.
Integrated solutions and projects for other companies over the past five years:
- OJSC “Nizhnetagilsky Metallurgical Company” (OJSC “NTMK”):
- Renovation of the system of loose materials and ferrous alloys feed to converter supply bin KKC ¹1, construction and commissioning of a bypass feed line for converters KKC ¹1. Subcontract work for Siemens-VAI (Austria);
- Design and packaged delivery of final check line for railroad wheels (turnkey supply);
- Packaged delivery of automated control systems for magnesia product batching line;
- Packaged delivery of automated control systems for blast furnace filling.
- JSC “TNK-“Kazkhrom” (“Aktyubinsky Plant of Ferrous Alloys”, “Aksusky Plant of Ferrous Alloys”):
- Packaged deliveries Êîìïëåêòíûå ïîñòàâêè òåõíîëîãè÷åñêèõ ëèíèé, îáîðóäîâàíèÿ è ÀÑÓ ÒÏ;
- Modernization of weight measuring systems.
- OJSC NK “Rosneft” (OJSC “Tomskneft” VNK) - packaged delivery of process equipment and automated control system to Igolsko-Talovoye field.
- OJSC “TNK-BP” (OJSC “Novosibirskneftegaz”) – packaged delivery of equipment and commissioning of the oil measuring facility of Barabinskaya linear operating dispatcher station.
- OJSC “Gazprom” (LLC “Tomsktransgaz”) – development of automated control systems, manufacturing and supply of automated control and emergency shutdown equipment.
- OJSC “Pervouralsk Silica Plant” – packaged delivery of batching lines and automated control systems.
- LLC “Nord Imperial” – packaged delivery of automated control systems for the oil treatment unit of Snezhnye field;
- OJSC “Eastern Transnational Company” – packaged delivery of automated control systems;
etc.
Design, manufacturing, delivery, startup and commissioning of equipment by LLC NPP “TEK” in recent five years :
- OJSC AK “Transneft” – electronic control assemblies of BUR, PBE-7M1, BU-50 series for electric drives; electric motors of DATEK series, electric motor control and protection blocks BUZ-03, low-voltage switchgears NKU, control cabinets ShA-259, etc.
- OJSC NK “Rosneft”, OJSC “Gazprom”, OJSC “Gazpromneft”, OJSC “LUKOIL”, OJSC “TSNK-BP”, OJSC NK “RussNeft”, OJSC NGK “Slavneft”, OJSC “Sibur”, LLC “Nord Imperial”; LLC “Evraz Holding”, OJSC “Severstal”, OJSC “Mechel”, OJSC “KazTransOil”, JSC “TNK Kazkhrom”, etc. - electric drives of RemTEK series, electric motor control and protection blocks BUZ-03 and BUZ-05, low-voltage switchgears NKU, SOI IVK MicroTEK, gas alarm devices GSM-03 and GSM-05, batch meters, batching systems, weight controllers, etc.
6. Experience of supplying products (services) to foreign customers over the last five years. Types of products (services), export markets and local projects where the company participated
Kazakhstan:
- OJSC “KazTransOil” – delivery of electric DRIVES RemTEK;
- JSC “TNK Kazkhrom” (Aktyubinsky Plant of Ferrous Alloys”, “Aksusky Plant of Ferrous Alloys”) - packaged delivery of process lines, equipment and automated control systems; modernization of blast furnace weight metering systems.
OJSC “NTMK” – packaged deliveries and engineering solutions provided jointly with international companies Siemens-Voest-Alpine (Siemens-VAI, Austria), ContiTech Scandinavia AB (Sweden), Wheelabrator Group (Canada), MAERZ-Gautschi (Germany).
7. Customer feedback process and after-sales service
LLC NPP “TEK” provides 12-36 months warranty for the supplied products (depending on the type of product).
The company provides 4 stage service maintenance:
1.Precise diagnostics;
- Telephone (hot line) and email consultations with the Support Service of LLC NPP “TEK”;
- Unit repair.
2. Visit of LLC NPP “TEK” specialists for module repair.
3. Equipment repair in LLC NPP “TEK”
- The repair time depends on the defect nature and availability of spares and components;
- Delivery time depends on remoteness of the facility and way of transportation.
4. Contract work:
- Technical maintenance and performance verification
- Supervision and selective performance verification
- Routine repair (the scope of repair work depends on statistical data in the prior period).
8. Major competitors and their products (services)
Electric drives:
- LLC “Rotork”;
- LLC NPO “tulaelektroprivod”;
- LLC “Elektroprivody EIM”;
- LLC NPO “SibMash”;
- CJSC “EleSI”;
- LLC “AUMA”.
Measuring and computing centers:
- IMS Company;
- LLC PTP “ERA-1”;
- CJSC TPF “ASU-neft”;
- CJSC “Albatros”.
Gas alarm devices:
- FGUP SPO “Analitpribor”;
- OJSC RNII “Elektrostandart”.
Electric motor control and protection assemblies:
- NOTS “Ekstra”;
- VIP “Sinkross”;
- LLC “AT”.
Automated control systems. Engineering solutions:
- CJSC “NITS “Inkomsistem”;
- CJSC PBK “ASU-neft”;
- Intratest;
- CJSC “Analitik Transgaz Sistema”
- CJSC “EleSI”;
- LLC NPO “VNIIEF – VOLGOGAZ”;
- LLC “ELNA”.
9. Main suppliers of equipment and materials
International partners: Siemens VAI, Fraunhofer Institute for Nondestructive Testing, Wheelabrator Group, ContiTech Scandinavia AB, Emerson Process management, KLINKMANN.
Russian partners: CJSC “sibtenzopribor”, CJSC “RUST-95”, OJSC “Tyazhpromarmatura”, OJSC “Penztyazhpromarmatura”, CJSC “TOMZEL”, OJSC “Belokholunitsky Machinebuilding Plant”, OJSC “RT-conveyer”, JSC “Kontek”.
Research Institutes: LLC “Gipromez”, MISIS, OJSC :Uralgipromez”, OJSC “Proektstalrekonstruktsia”, Nikom-Proekt, Ukr GNTC “Energostal”, CJSC “Introtest”, CJSC “Tyazhpromelektromet”, OJSC “Magnitogorsky Gipromez”, OJSC “NII Lakokrasochnykh Pokrytiy”, VNIIPIGazdobycha, LLC “NK “Rosneft”- R&D Center”, OJSC “Giiprotruboprovod”, OJSC “Giprotyumenneftegaz”, “Kievsky Research Institute”, LLC “KogalymNIPIneft”, OJSC “NEFTEGAZPROEKT”, OJSC “NizhnevartovskNIPIneft”, SurgutNIPIneft, OJSC “Sibneftetransproekt”, OJSC “TomskNIPIneft” VNK”, NTC Kaztransoil.
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